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Condenser and Heat Exchanger Tube Cleaning Air-Cooled Condenser Cleaning Eddy Current and Remote Field Testing Tracer Gas Leak Detection Retubing Services SYSTEMS SERVICES INDUSTRIAL HeatExchangers Concoprovidesspecializedshellandtubeheatexchanger cleaningandtestingservicesworldwide.Ourheatexchanger cleaningtechnologiesrangefromourpatentedTruFittube cleanerstoourExcaliberandHydroDrillsystems.Whether youareinchargeofapowerplantrefinerypetrochemical plantorevenalargemarinevesselConcocaneffectively andeconomicallyreturnyourheatexchangertopeak performance. SurfaceCondenser OurexclusiveProSeriestubecleaningsystems allowourcrewstoeffectivelycleanmoretubesper shiftthanhigh-pressurewaterjettingorchemical cleaningandatasignificantlyloweroverallcost.Our tubecleaningservicesarebackedby90yearsofknow-how andafulllineofTruFittubecleanersthatcantackleanything youthrowtheirway.Whetheryourcondenserisfouledwith siltsedimentsea-lifeorscaleConcohastheexpertiseto quicklyreturnittopeakperformance. Leaks InaRankinecyclethehigh-pressure steamorliquidfollowsaclosedloop andisreusedconstantly.Leaksinthe condensercanallowcontaminants andfoulingfromthecoolingwater toseepintothesystemandcan damagetheboilerandturbine. SolutionsforEveryApplication ConcosservicesworktogethertoprovidethebestpossibleresultthrougheverystepoftheRankineCycleorIndustrialProcess. OurTotalPerformanceprogramofferscleaningandmaintenancesolutionsforrotaryairheatersturbinescondensersand heatexchangers. AMERICAS Conco Services Corp. World Headquarters and Power Division 530 Jones Street Verona PA 15147-1121 USA Phone 1-412-828-1166 Fax 1-412- 828-3336 infoconco.net www.conco.net Conco Services Corp. Leak Detection Division 7552 Rickenbacker Drive Gaithersburg MD 20879-4732 USA Phone 1-301-990-6623 Fax 1-301-948-6479 infoconco.net www.conco.net Conco Services Corp. Industrial Division Texas Operations 818 West 13th Street Deer Park TX 77536-3166 USA Phone 1-281-476-4447 Fax 1-281-476-5155 infoconco.net www.conco.net Conco Services Corp. Industrial Division Louisiana Operations 2930 South Ruby Avenue Gonzales LA 70737-5139 USA Phone 1-225-644-3956 Fax 1-225-644-3958 infoconco.net www.conco.net EUROPE Conco Systems SPRL Rue Rivelaine 423 1428 Lillois Belgium Phone 32 0 2-386-46-86 Fax 32 0 2-386-46-89 infoconcosystems.eu www.concosystems.eu ASIA PACIFIC Conco Systems Pty Ltd. P.O. Box 594 Raymond Terrace NSW 2324 Australia Phone 61 2 4987-7200 Fax 61 2 4987-7266 salesconcosystems.com.au www.concosystems.com.au Turbine Defectsandwearinturbineshaftpackingandsealscanresultinairinleakage whichdetrimentallyaffectsheatrateandlimitsgenerationcapacity.Excessiveair in-leakagecanevenresultincorrosiondamagethroughouttheunit.ConcosLeak Detectionsurveystartsattheturbinedecklevelandtestsallunitcomponents withinthevacuumboundary. Air-CooledCondenser Keepingthefinnedsurfacesofanair-cooled condenserorfin-fanunitcleanisimperative tomaintainingoptimalperformance.Units fouledwithdustdirtdebrispollenleaves andotherdepositscandecreaseoutput. Utilizingthelatestinprecisionhigh-pressure waterjettingtechnologyConcosFinTechACC cleaningservicehasbeenusedinhundreds ofpowerplantsworldwide. CoolingWater Coolingwaterforcondensersandheatexchangers typicallyoriginatesfrompondsriversorlakesand maycontainnaturalsedimentdebrisandbiomass. Thesetravelthroughthetubesandeventually becomestuck.Thisfoulingcanbuildupinsidethe tubesandonthetubesheetandnegativelyaffect performance. The Perfect Balance of Productivity Reliability and Profitability Productivity Cleancondenserandheatexchangertubeslead toimprovedandmoreeffectiveflowandheat transferrateincreasingoveralloutput.Clean tubescanincreaseefficiencybyasmuchas4. Reliability Impuritiesandleaksleadtounscheduled downtime.Tubeinspectionmakesplantmore dependableidentifyingequipmentfatigueand corrosionbeforetheyforceunplannedoutages. Profitability Whenyourplantisreliableandproductive efficientenergyproductionishighand maintenancecostsarelowimprovingyour bottomlineandincreasingyourprofits. Cleaning Testing Leak Detection ProSeriesTube Cleaning OurexclusiveProSeriestubecleaningsystemallowscrewstoeffectivelycleanmoretubes pershiftthanhigh-pressurewaterorchemicalcleaningatasignificantlylowercost.Ourtube cleaningservicesarebackedby90yearsofexperienceandafulllineofourpatentedTruFit tubecleanersuniquelydesignedforspecificfoulingandcustomizedforaperfectfit. Excaliber Flex Drive and HydroDrill RotaryTube Cleaning BoththeExcaliberandHydroDrillsincorporaterotary-cleaningandwater-flushingactionsto removeheavywalldepositsandfoulingincondensersandheatexchangers.TheExcaliber featuresapowerful3.9kW5.25HPmotortodriveaflexibleshaftatspeedsupto2.500RPM poweringoffdepositsandflushingtubescleaninasingleefficientoperation.HydroDrill unitsusearigidshaftrotatingat1.000to2.000RPMsand7.6to11.4LPM2to3GPMof waterat14to20BAR200to300PSItoremoveharddepositsfromtubes. FinTech Air-Cooled Condenser Cleaning Designedtocleanair-cooledcondensersourFinTechACCmethodhasrestored performancetounitsfouledwithdustdirtdebrispollenleavesandinsects.Attheheart oftheFinTechACCsystemisacomputer-controlled12-nozzlewaterjetassemblytraveling ontracksensuringaconsistentcleanfromstarttofinish. Non-DestructiveTesting Concosstaffofcertifiedanalystsandtechniciansoffercomprehensivetubeinspection servicesutilizingstate-of-the-arttestingtechnology.ExperiencedwithEddyCurrent RemoteFieldandNearFieldTestingConcoisrecognizedasanindustryexpertontube failureprevention. Deposit andTube Failure Analysis Knowingwhattypeofdepositsareinyourtubesandhowtheyaffecttubeintegritycanhelp youwinthewarontubefoulingandfailure.OnceasampleiscollecteditissenttoConcos labforanalysiswherethedepositskeyelementsandorganiccontentareidentifiedanda fullreportismade.Youcanthenmakethenecessaryadjustmentstoyourcoolingwater chemistrytoreducetheimpactoffuturedeposits. Tube Leakage Detection Leaksincondensertubescanresultincontaminantsandfoulingflowingoutofcontrol throughyoursystem.Contaminantscanchangecondensatechemistrycausingcorrosion andcrackingintheboilerturbineorsteamgenerator.Ourcrewsworkmethodicallyand utilizeultra-sensitiveSF6 tracergasandheliumtofindeventhesmallestleaks. Air Inleakage Detection Concodevelopedtheindustrystandardsforairinleakageatpowerplantsandprovidesmore leakdetectioninspectionstopowercustomersthananyothercompany.Ourtechnicians yearsofspecializedtechnicalexpertisemeanstheycanreliablylocateinleakagefast. Plugging Pulling and Retubing Whetheryourcondenserorheatexchangertubesneedtobepluggedpulledorreplaced youcancountonConcotogetthejobdoneright.Weofferawiderangeofplugstomatch anyapplication. Concocrewsareexpertsinretubing.Inadditiontoprovidingtheknow-how ourstaffcanworkwithyoutodeterminetheappropriatetubingmaterialbestsuitedfor yourproject. Concos Distribution Network Is Worldwide See Back Cover for Contact Information Conco Facility Conco Distributor or Representative For Condensers and Heat Exchangers Productivity Reliability and Profitability At Conco we believe achieving Total Performance the perfect balance of productivity reliability and profitability is attainable through a unique integration of cleaning non-destructive testing and leak detection. With Total Performance you can anticipate problems and keep your condenser and heat exchanger tubes at optimum efficiency. The three-part process identifies the status of condenser and heat exchanger tubes detects equipment fatigue that can cause inefficiency and cleans the tubes to improve flow and heat transfer. Together Concos Total Performance platform can increase efficiency by as much as 4. Welcome to the World of Conco Here at Conco we have been designing and manufacturing tube cleaning tools for over 90 years. In that time our goal has never changed. Concos aim is to be the manufacturer of the highest quality best performing tube cleaning systems in the world. Only by using absolutely the best equipment can our service crews provide you the comprehensive unparalleled results in the safest most effective and efficient way possible. Our TruFit tube cleaners have been proven to be the safest quickest most effective tools in the world over and over again. Whether you need to clean tens of thousands of tubes in power plant surface condensers or hundreds of tubes in refinery and chemical plant process heat exchangers Conco is the answer for your tube cleaning needs. Concos equipment is the safest. At less than 600 psi and 36 gallons per minute water propulsion our cleaners exit the tubes at a safe low-energy state. That means there is no longer a need for large roped off safety zones around the heat exchanger. Requiring a foot print of only 100 to 200 square feet means many heat exchangers can be cleaned in place and the equipment can be placed close to the unit being cleaned to enhance safety and oversight. Our cleaning systems are designed to be the most effective worldwide. Our brushes have more and better bristles our metal tube cleaners cover and more closely fit the radii of the tubes and our rotating equipment is designed to be much more robust than any other on the market today. Our service crews are trained to the highest safety standards. They receive many hours of hands-on instruction in a variety of product applications and cleaning situations. Our security checks and screening programs exceed all industry standards and can be adjusted and updated to fill any custom standard your facility may require. So call today and enjoy the benefits of our 90 years experience and understanding of the operations of your facility Quick safe effective tube cleaning what Conco is all about Be Safe Ed Saxon Chief Executive Officer Tube Cleaning ACC Fin-Fan Cleaning Non-Destructive Testing Deposit Analysis Leak Detection Plugging and Retubing Cleaning Services Tube Shooting ................................................................. 2 to 4 RotaryTube Cleaning ............................................................. 5 Air Cooled Condenser Cleaning ................................ 6 to 7 Testing Services Non-DestructiveTesting................................................ 8 to 9 Deposit andTube Failure Analysis ........................10 to 11 Leak Detection Services Tracer GasTesting .......................................................12 to 13 Vacuum Leak Detection .......................................................13 Pulling Retubing and Plugging Services Tube Pulling and Retubing ......................................14 to 15 Tube Plugging..........................................................................16 Tube Cleaning Equipment ProSeries 200BTube Cleaning System ............ 18 to 19 TruFitTube Cleaners ............................................... 20 to 23 Excaliber Flex DriveTube Cleaning System ... 24 to 25 HydroDrill RotaryTube Cleaning Systems ..... 26 to 27 Leak Detection Equipment Fluorotracer System................................................ 28 to 29 Helium Mass Spectrometer System .................... 28 to 29 Vacuum Leak Detection System ...................................... 28 Tube Inserts and Plugs Alkaserts Polyethylene Inserts ....................................... 30 Tube Plugs ............................................................................... 31 Quick Reference Guides English and MetricTube Size Guides ............................. 32 Tube Cleaner Selection Guide ........................................ IBC Spring-Loaded Radial Designed Blades MatchTube Dimensions Effectively Eliminate Fouling Fouling Specific Architecture Color Coded for Quick Sizing ConcoTruFitTube Cleaners are custom made to match your exact tube dimensions.We offer not just one or two but over a dozen different styles and configurations to thoroughly remove any deposit from any tube. Call today and ask how you can get a free sample of the ConcoTruFit Tube Cleaner that is right for you. CONCO SERVICES CLEANINGNON-DESTRUCTIVETESTINGLEAKDETECTIONRETUBING Over 150 MillionTubes Cleaned and Counting For over 90 years Conco has designed and developed condenser and heat exchanger tube cleaners that have set the industry standards. Our tube cleaners featureTruFit technology a system that uses custom sized tube cleaners propelled by safe 300 PSI water pressure to give tubes an exceptional clean. In addition to our exclusive line of tube cleaners and plugs we have developed tracer gas leak detection technology and fully integrated our non-destructive testing services.We have introduced new methods for cleaning air-cooled condensers as well as HydroDrill services for removing the most difficult deposits. These developments along with our many success stories have positioned Conco as the undisputed world leader in condenser and heat exchanger tube cleaning and maintenance. Established 1923 I 1 TUBE CLEANING SERVICES 2 I WWW.CONCO.NET Since 1923 Conco has been providing tube cleaning services for major power generation companies worldwide. Today Conco crews can be found cleaning tubes in facilities of all sizes and configurations including large nuclear and fossil fuel plants petrochemical and refining companies and industrial facilities. Concos exclusive technology allows our crews to effectively clean more tubes per shift than high-pressure water jetting or chemical cleaning and at a significantly lower overall cost. Our tube cleaning services are backed by over 90 years of experience and feature a full line of TruFit tube cleaners that can tackle anything you can throw their way. Whether your condenser or heat exchanger is fouled with silt sediment sea life or scale Conco has the field-proven expertise to quickly and efficiently return it to optimal performance. Regardless of your plants size or output Conco tube cleaning services will help you run more efficiently improving system reliability and production.You will experience improved heat rate increased output improved condenser and heat exchanger performance and reduced CO2 emissions. With 90 plus years of experience and over 150 million tubes cleaned Conco is the leader in condenser and heat exchanger tube maintenance Fast and Effective Conco tube cleaning services minimize down time returning your unit to service in the briefest time possible. A large selection of Conco TruFit tube cleaners as well as rotary brushing and drilling technologies are available designed to suit site-specific deposit conditions and assure immediate removal of n Fouling Deposits n Corrosion Products n Physical Obstructions n Tube Surface Roughness Conco is experienced in providing tube cleaning services for all types of heat exchangers including n Condensers n Heat Exchangers n Service Water Heat Exchangers n Feedwater Heaters n Oil Coolers n Sulfur Recovery Units n Re-boilers n Chemical Reactors Available 24-7 Conco crews are available 24 hours a day 7 days a week for routine maintenance or emergency situations. Our response time is second to none. We can deliver a Conco crew complete with a supervisor to your site within 24 hours. During emergency outages multiple crews can be added to expedite work. Full Service Operation Concos service does not stop with tube cleaning. Service options include analysis reports with deposit weight and density loss of ignition and elemental analysis by X-Ray Fluorescence. In addition to superior tube cleaning and analysis services our crews can provide n Non-Destructive Testing n Tracer Gas Leak Detection n Tube Pulling and Retubing n High Confidence Tube Plugging Cleaning at Reduced Load Whether your plant is down for an outage turnaround or operating at reduced load Conco crews have the ability to clean your condensers and heat exchangers. Cleaning the tubes at reduced load during periods of peak demand often results in immediate return-on-investment and optimal output during peak revenue generating periods. Conco Supervisor and Crews Ready for Action Expert Staffing Professional quality-oriented and self-sufficient are just a few words that describe the Conco crews. They are fully certified in confined space CPR safety and first aid. All of our technicians are TWIC Transportation Worker Identification Credentials card carriers issued by the US government. TWIC card carriers are pre screened by the US Government for security clearance and access to refining and petrochemical facilities. They have also completed OSHA Occupational Safety and Health Administration training Basic Plus refining training along with logging all site specific training. Conco Supervision All Conco supervisors are full-time Conco employees thoroughly trained in a full range of tube cleaning operations and applications. They come with a complete personal resume including a list of plants where each supervisor has worked. Conco supervisors are prepared to work directly with non-union forces casual work forces or union crews in expediting the completion of your project. Calcium Carbonate Scale Removed from 96234 Titanium Tubes The South Texas STP Nuclear Power Plant in Wadsworth Texas was put into operation in 1988. It was designed with two condenser units acting as heat exchangers to condense the power-generating steam back into a liquid state. It is imperative that the 96234 titanium condenser tubes in each of the two units be maintained in as clean a state as possible to effect optimal condensing efficiency. During a prior maintenance of the two condenser units that each produce 1250 MW of power a scale deposit was found in the tubes of Unit 1 which proved to be a tenacious form of calcium carbonate or calcite. The deposit is a crystalline compound found in such materials as limestone and marble. The thickness of twenty samples tested at STP ranged from 7.6 to 31.2 mils with an average of 19.06 mils. It was also discovered that over 20 of the tubes were blocked completely. The Conco team arrived with a supply of mechanical tube cleaners called Cal-Busters which are specifically designed to break the stratified calcium carbonate deposits. One pass was performed with undersized Conco C4S metal-bladed cleaners followed by multiple passes of various sized Conco Cal-Buster calcium carbonate cutting cleaners that are stepped in size for inside diameters ranging from 15.7 to 17.6 mm 0.620 to 0.694 and a final pass with a C4S to remove the fractured scale. In all 5.7 cubic meters 7.5 cubic yards of calcium carbonate weighing over 2268 kilograms 5000 pounds were removed from the 96234 condenser tubes in Unit 1 and another 3.1 cubic meters 4 cubic yards weighing over 1361 kilograms 3000 pounds were removed from Unit 2. As a result of the condenser tube cleaning and removal of the calcium carbonate scale South Texas Project Nuclear Power Station reports an increase of upwards of 3 MW in power production from the two units a significant improvement. Established 1923 I 3 TUBE SHOOTING BRUSHING AND DRILLING 4 I WWW.CONCO.NET No one understands tube fouling better than Conco. Weve engineered our tube cleaning systems to clean a wide range of deposits including waterborne manganese iron corrosion product sediment crystalline and biofouling. Our systems have been used worldwide to clean over 150 million condenser and heat exchanger tubes quickly safely and effectively. Conco systems include the ProSeries 200B Tube Cleaning System with TruFit Tube Cleaners the ProSeries Excaliber Flex Shaft Tube Cleaning System and the Dominator and Mitee Mouse II HydroDrills for high torque rotary drilling action. Improve your condenser and heat exchanger performance with the cleaning power of Conco. ProSeries 200BTube Cleaning System withTruFitTube Cleaners When it comes to fast efficient condenser and heat exchanger tube cleaning the ProSeries 200B Tube Cleaning System has no equal. This two-gun pump system uses safe 20 BAR 300 PSI water pressure to propel TruFit tube cleaners through fouled tubes removing deposits corrosion product and obstructions in a single shot At the heart of this system are the Conco TruFit tube cleaners. Manufactured exclusively by Conco each tube cleaner is designed for specific fouling types and sized for your exact tube dimensions to ensure safe effective tube cleaning. Unlike other companies that shoot only one or two types of cleaners Conco has more than a dozen designs engineered for effective removal of fouling and underlying corrosion. By removing underlying corrosion you extend tube life and dramatically reduce the chance of tube failure. Made from quality materials and quality checked every step of the way Conco TruFit tube cleaners are built to perform better than any other tube cleaner on the market. Conco Crew Shooting Tubes with TruFit Tube Cleaners A Conco tube cleaner with TruFit technology is your guarantee that the tube cleaner you buy is a perfect match for your tube dimensions. Using a tube cleaner that claims to fit multiple tube dimensions or one manufactured of low-quality material can cause damage to tubing. Conco tube cleaners with TruFit are built by us in our factory using the best materials and are quality checked every step of the way. Insist on genuine Conco tube cleaners with TruFit technology Spring-Loaded Radial Designed Blades Match Tube Dimensions Effectively Eliminate Fouling Fouling Specific Architecture Color Coded for Quick Sizing Scale and Corrosion Soft DepositsSpring-Loaded Radial Designed Blades The ProSeries Excaliber Flex ShaftTube Cleaning System Equipped with a 3.9 kW 5.25 HP motor the ProSeries Excaliber Flex Shaft Tube Cleaning System gives Conco crews the torque needed to scour away any deposit. This compact portable system features a brush mounted to the tip of a flexible shaft rotating at up to 2500 RPM and water flush to remove debris. As the flexible shaft rotates water is pumped through the shaft casing to the cleaning tool flushing away deposits as they are loosened. No electricity is required. The Excaliber uses plant air and water and is activated with a simple foot pedal. It is ideal for cleaning heat exchanger tubes from 10 to 38 mm 38 to 112 O.D. with heavy wall deposits or where limited access prevents conventional tube shooting. HydroDrillTube Cleaning Systems Utilizing a water flush and rotary drilling action Conco HydroDrill Tube Cleaning Systems are the fastest and most effective way to remove difficult deposits from the inside of heat exchanger tubes chemical reactors condensers re-boilers and absorbers. Sized properly the heavy duty Dominator and hand held Mitee Mouse II units are designed for maximum cleaning effectiveness. Both units will quickly scour away hard deposits such as coke calcium sulfur bauxite asphalt oxides and baked-on hard polymers. Depending on the system used Conco crews can remove obstructions from any type of tube ranging from 13 to 70 mm 12 to 234 O.D. and up to 18 m 60 in length. Completely blocked tubes can be restored to 100 of the original tube I.D. in one pass. HydroDrill tube cleaning is fast typically clearing 6 m 20 long tubes in only 30 to 90 seconds each. The system can even accommodate tubes that are bowed since the long slender Kelly Rod or Extension Rod that drives the bit inherently bends to follow the tube. Both HydroDrills are easy to set up and operate. A Conco crew can be in-the-cut in less than one hour. In the last 30 years the HydroDrill system has successfully cleaned thousands of heat exchanger tubes worldwide. Established 1923 I 5 Features n Fast driven at optimum speed the nozzles can clean 30 square meters 325 square feet per hour n More effective than cleaning with hand lances foam washers or fire hoses n No wait time for heat exchanger cooling FinTech can be used while your system is online n Safe no personnel on scaffolds or exposed to hot humid conditions during operations How ItWorks At the heart of the FinTech system is a computer- controlled 12-nozzle water jet assembly. The assembly travels on tracks at a constant speed and fixed height ensuring a consistent clean from start to finish. Water nozzles on the assembly are configured to match fin geometry ensuring that they clean all the way through not just on the fin surface. The frame and tracks of the system are adjustable for virtually all sizes and layouts of fin-fan exchangers including flat coolers vertical coolersAframe andVframe configurations. The system is suitable for use on all materials including steel aluminum brass and copper. FinTech has completely changed the operating dynamics of this facility. Our unit started showing measurable performance improvements during the one-quarter cleaned. Dan Gray Director of Operations Rosebud Operating Services 6 I WWW.CONCO.NET Fouled surfaces of air-cooled condensers and heat exchangers can cause performance issues especially when ambient temperatures start to rise. Until now cleaning fin-fan units meant tedious work at dangerous heights using fire hoses hand lances or chemicals. While using fire hoses and hand lances can damage delicate fins chemicals present environmental cleanup concerns. FinTech ACC cleaning provides plants with a safer more effective and affordable alternative to dangerous high-pressure or chemical cleaning. FinTech can accommodate any fin-fan air-cooled condenser or heat exchanger and has been used successfully to clean fins fouled with dust dirt debris pollen leaves insects and even bird and bat carcasses. Conco can setup and operate a portable FinTech system to help you save on capital expenditures or operate your installed system. Whatever you prefer. FinTech services have been used in power plants chemical and petrochemical facilities and processing industry factories worldwide. FinTech is safe to use on all materials including steel aluminum brass and copper. Fins Before Cleaning with FinTech Fins After Cleaning with FinTech Back of Fins During Cleaning Operations AIR-COOLED CONDENSER CLEANING Conco FinTech ACC Services... the faster safer way to clean any fin-fan air-cooled condenser or heat exchanger. Established 1923 I 7 8 I WWW.CONCO.NET Conco Non-Destructive Testing Services are performed for all utility industrial and commercial customers on all types of tubing in condensers and heat exchangers included in the steam cycle cooling water systems service water systems and process systems. Non-Destructive Testing helps to prevent forced outages by detecting various defects such as pitting cracking corrosion erosion grooving steam impingement and tube- support fretting that cause tube failures. Conco personnel are certified in accordance with the American Society of Non-Destructive Testing ASNT SNT-TC-1A guidelines. In addition Conco follows the most stringent nuclear guidelines. Our customers realize significant economic savings from routine testing through improved reliability and plant availability. NON-DESTRUCTIVETESTING For Eddy Current Remote Field and Near FieldTesting... count on Conco for fast reliable and accurate results. DifferentTubes Require DifferentTests Condensers and heat exchangers come in a variety of sizes shapes and materials. Tube materials can include carbon steel stainless steel admiralty brass and Cu-Ni alloys. No single nondestructive technique can test them all. Its crucial to select a testing company that has the capabilities and experience to provide a variety of testing techniques for your different tube materials. Also understanding site-specific conditions and their effects on tube material such as wall thinning chemical attack and pitting is fundamental in selecting the right test for the job. Eddy Current Remote Field and Near FieldTesting Conco Eddy Current Remote Field and Near Field Testing Services specialize in finding tube defects in a variety of materials including stainless steel titanium brass and Cu-Ni alloys. Non-Destructive Testing can find defects ranging from pitting cracking corrosion erosion grooving and dents that cause tube failures. After testing Conco provides each customer with a tube-by-tube analysis and full-color tubesheet map of the tested condenser or heat exchanger giving a detailed assessment of the tubing. Conco Technician Performing an Eddy Current Test on a Main Steam Condenser Did you know that more than 7000 outages and shut downs per year are attributed to tube failures costing the industry hundreds of millions of dollars in lost production and repair Many power plants have created teams focused on preventing tube fouling and failure and Conco stands ready to assist you with yours. With numerous technical papers and contributions to organizations like EPRI and ASME Conco is recognized as an expert on tube fouling and failure prevention. So if you are serious about stopping tube failures contact us today. Based on recent North American Electric Reliability Corporation Data. Conco Technician Acquiring Eddy Current Data Data Analysis Depending on your requirements our NDE analysts can provide on-site or remote data interpretation utilizing the most advanced software for Eddy Current Remote Field and Near Field Testing. Conco analysts will identify defects in your condenser or heat exchanger tubing and provide a comprehensive report of their findings. We can even assist you in the establishment of a non-destructive testing program. This allows Conco to trend the growth of previously identified damage within the condenser or heat exchanger. It also allows Conco to monitor for any new damage mechanisms that may occur during the operating cycle. This is part of a preventative maintenance program that Conco can help establish and maintain. Tubesheet Mapping This service provides an at-a-glance summary of condenser or heat exchanger condition. Upon completion of a comprehensive non-destructive testing evaluation Conco can create a multicolor tubesheet map for graphic illustration of tube wall condition. The overall condition of the condenser or heat exchanger and any developing trends are obvious as each tubes condition is represented by a different color or symbol. Eddy Current Probe Remote Field Probe Established 1923 I 9 DEPOSIT ANDTUBE FAILURE ANALYSIS 10 I WWW.CONCO.NET Military strategist Sun Tzu once wroteknow your enemy and you will win a thousand wars.At Conco we believe knowing what type of fouling deposits are within your tubes can help you win the war against tube fouling and failure. By utilizing Concos tube shooting method crews are able to capture whole tube deposit samples. This would be virtually impossible to do with high-pressure water or chemical cleaning. These deposits are then analyzed and key elements and their organic content are identified. Armed with this information your chemistry team can then make the necessary adjustments to your cooling water to reduce the impact of future deposits. Know your enemy and win the war on tube fouling and failure. Deposit Analysis Once a Conco cleaning crew collects a deposit sample from a condenser or heat exchanger tube the sample is sent to Concos lab. There the sample is filtered and dried and a loss-on-ignition test is performed. A representative portion is then analyzed and a full report is provided to the customer. Deposit Density Full-length tube deposit samples are taken by shooting Conco TruFit tube cleaners through selected tubes and collecting the deposits. These samples are then filtered dried and measured to determine the deposits weight in grams. Deposit density then provides information for trending and cleaning effectiveness. Tube Failure Analysis Before you can prevent future tube failure you must first determine the cause of current tube damage and failure. Concos Tube Failure Analysis Service analyzes tube surface abnormalities. A tube is pulled from the subject condenser or heat exchanger. Then it is sectioned and subjected to a host of metallurgical examinations and tests. Once testing has been completed and all tube surface abnormalities identified a full report is provided to the customer. Deposit Analysis Plant Power Station Unit Unit No. 4 Condenser Tube Info 25.4 mm 1 O.D. x 22 BWG x 9 m 30 L Date of Sample January 8 2014 Analysis XRF X-Ray Fluorescence Elements Iron 14.61 Manganese 17.30 Calcium 18.17 Nickel 0.002 Magnesium 2.36 Cobalt 0.002 Titanium 0.076 Tin 0.00 Potassium 0.16 Sodium 0.06 Silicon 22.95 Zinc 0.004 Aluminum 0.89 Copper 0.002 Zirconium 0.009 Molybdenum 0.002 Phosphorus 0.16 Sulfur 0.23 Loss on Ignition 750 C 43.17 Samples Deposit Wt. Density Cleaner Type Passes Deposit Wt. g gm2 gsq.ft. C3S 1 18.46 27.23 2.49 C3S 1 12.93 19.07 1.74 C3S 1 21.05 31.05 2.84 Damaged Tube EndTube Wall Showing Pitting Due to Magnesium DepositCondenser Tube Fouled with Calcium Carbonate Scale Tube Cleaning and Tube Condition Assessment Tube cleaning and tube condition assessments are available to help you determine the best and most suitable Conco tube cleaner for your site specific conditions. First sample tubes are selected and cleaned using a variety of Conco tube cleaners. The tubes are then inspected for deposit removal. The cleaning efficiency of the selected Conco tube cleaning products are determined reported to the customer and cleaning recommendations are made. Established 1923 I 11 Heat Exchanger with Eroded TubesLeaking Tubes 12 I WWW.CONCO.NET Air in-leakage negatively impacts plant performance while tube leaks can cause forced outages costing plants thousands in maintenance and lost productivity. Using advanced tracer gas leak detection technology Conco technicians can quickly locate sources of leaks within your plant. Conco has been an innovator and leading provider of leak detection services for over 30 years and offers both helium and SF6 tracer gas technology. Conco crews can detect n Condenser air in-leakage n Condenser tube leakage n Sources of dissolved oxygen n Stator water system leakage n Main generator leakage Depending on leak characteristics a determination is made whether to mobilize with the helium mass spectrometer system the state- of-the-art Conco Fluorotracer system or both. LEAK DETECTION SERVICES Increase plant performance and help put a stop to forced outages... locate and repair air inleakage and tube leaks today. Locating Sources of Air In-leakage Conco pioneered the use of tracer gas technology to locate air in-leakage in power plants. Since 1978 Conco has restored performance to thousands of plants worldwide using exclusive technology. Our technicians are the best in the business with an average of 23 years experience in the field. Theyre knowledgeable of all the components within your vacuum boundary. A typical 500 MW unit can be fully tested in one shift with no need for plant interruption. Our technicians are fully compliant with fossil and nuclear testing procedures and are confined space first aid and CPR trained. During a recent four-year period condensers were responsible for more than 25000 forced and scheduled outages with condenser tube leaks being the primary source of generation loss. Locating CirculatingWater Tube Leaks Circulating water leaks can result from penetrations through the tube walls from joints between the tubes and tubesheet or from other penetrations between the water box and condenser shell. Contaminants in the circulating water change condensate chemistry which can cause boiler or steam generator corrosion. Poor water chemistry can also cause stress corrosion cracking of turbine components. Our leak detection specializes in finding tube leaks within main condensers. Our methodical approach using either helium or SF6 tracer gases ensures that we find even the smallest leaks. Chart Recording of a Typical Leak Response Conco Technician with SF6 Pack Unit Checking for Sources of Air In-leakage Air in-leakage can negatively impact your units efficiency and also increase dissolved oxygen levels in your hotwell which can lead to corrosion. Vacuum Leak Detection Services Leaking tubes can ruin an entire tube bundle. To avoid costly retubing these damaged tubes must be identified and plugged. Concos hand heldVacuum Leak Detector Gun provides a safe simple solution to identify leaking tubes in single compartment components with no turbine vacuum. All the Gun requires is compressed air. To locate leaking tubes a technician selects a tube to be tested and temporarily plugs the far end. Next the nozzle of theVacuum Leak Detector Gun is firmly placed into the open end of the tube forming an air tight seal. Powered by compressed air theVacuum Leak Detector Gun pulls a vacuum in the tube to a desired reading on the gauge. A steady reading on the gauge indicates that the tube does not leak. If the reading on the gauge drops you have pinpointed a leaking tube. For a complete VacuumTube Leak Detector Kit see page 28. HeliumTesting Services Trained in all aspects of tracer gas leak detection Conco technicians can use a Helium Mass Spectrometer System to inspect for condenser air in-leakage andor condenser tube leakage while the unit is running.When the unit is down they can test main generators and stator water systems for leakage. Unsurpassed in experience Conco technicians have mastered the art of leak detection. In addition to field services complete Helium Mass Spectrometer Systems and in-house training are available see pages 28 to 29. SF6 Testing Services SF6 has a detectible concentration of one part per ten billion versus heliums one part per million above background level.The ultra sensitive nature of this tracer gas makes it ideal for finding very small leaks within condenser tubes. Conco pioneered the use of SF6 for power generation leak detection in 1978 and is the only company to manufacture a continuous sampling SF6 analyzer Our Fluorotracer analyzer takes full advantage of the detectible concentration of SF6 and can also be used with our handheld SF6-Pak to perform air in-leakage surveys making it an extremely versatile system. For complete SF6 Systems and in-house training see pages 28 to 29. Established 1923 I 13 PULLING AND RETUBING SERVICES 14 I WWW.CONCO.NET Turn to Conco for all your condenser and heat exchanger retubing needs. Our strong relationships with tube manufacturers and retubing equipment suppliers allow us to bring the best value to you our customer when replacing tubing in your main condenser or other balance of plant heat exchangers. Whether you need to pull and replace 500 5000 or 25000 tubes Conco can provide you with a turnkey operation or work with your existing general contractor as directed. Retube with Confidence... Retube with Conco the Condenser and Heat Exchanger Performance Experts. Conco Innovation Exceeds Expectations Conco recently completed the retubing of 25000 AlBr condenser tubes at a 700 MW coal-fired power plant. The power plant retained the services of the engineering firm who originally installed the condenser to oversee the project. The engineering firm stipulated that prior to installing new tubing tubesheet holes must undergo and pass a white glove inspection for cleanliness. Because Conco also specializes in condenser tube cleaning services they were able to quickly innovate technology for meeting the engineering firms cleanliness requirement. Conco engineers adapted a tool that performed cleaning utilizing rotating brush technology while simultaneously applying a cleaning agent. Once clean the same tool was used to buff the tubesheet holes to achieve a white glove finish. An engineering company spokesman said The process was extremely efficient and underscored the benefit of having a multi-disciplined company like Conco on the project. Choosing the BestTube Material Starts with Conco Conco crews are experts in condenser and heat exchanger retubing. In addition to proving the know-how for your retubing project Conco can work with you to determine the appropriate tubing material best suited for your application. Not sure of what type of tube material to use Let us put our knowledge of 90 plus years of tube cleaning and testing to work for you. We can give you the pros and cons of available tube materials and help you come up with the ideal plan. Our relationship with the top names in tubing allows us to provide in depth education to our customers on the best choice for their site-specific conditions. Retubing isnt just about how many linear feet a company can install its about how a company can bring together the best resources for the application combined with almost 90 years experience on how that tubing holds up to fouling and other environmental factors. Established 1923 I 15 Plugging Services 16 I WWW.CONCO.NET If your condenser or heat exchanger tubes need to be plugged call Conco. Different situations call for different types of plugs and Conco has a full array of plugs in a variety of styles and materials to select from. Need a plug that can handle over 70 BAR 1000 PSI Weve got you covered. Pulled a tube and now the tubesheet needs plugging Weve got a plug for that too. High temperatures an issue not for Conco plugs. Conco has a plug for every application. Our technicians are experts in diagnosing your needs and installing the best plug to solve your problem. Whether your need a temporary or permanent plug count on Conco to get the job done right. When you need to seal off a leaking or damaged tube Conco is your one-stop source. A Plug for EveryType ofTube When you need to plug off leaking tubes in condensers and heat exchangers look no further than Conco. Our crews can accommodate any tube plugging application. Conco offers a full range of plug sizes styles and materials to match your needs. Our inventory includes High Confidence Plugs tested to over 70 BAR 1000 PSI under a wide range of temperature and vibration conditions. Our line of expanding tube plugs can be used for temporary or permanent plugging. While our EX-3 features an oversized washer to prevent it from being pulled into the tube by the vacuum of the unit our EX-4 is designed to be placed inside the tube at exact locations. Our EX-F plug offers two separate gripping and sealing designs in one plug and seals to 28 BAR 400 PSI. Need a temporary or emergency plug then check out Conco Fiber Tube Plugs. These plugs install easily expand when wet and will not damage tube sheets. They can be used in temperatures up to 110 C 230 F. Type-1 Pin and Type-2 Pin and Collar Tube Plugs come standard in titanium stainless steel brass and bronze. They seal at high temperatures allowing continued use of the unit without major overhaul. They are ideal for use in the tubesheet where tube samples have been extracted. CONCO EQUIPMENT TUBE CLEANING SYSTEMS LEAK DETECTORS ACCESSORIES NowYou Can Own And Operate The Same EquipmentThe Pros Use If you are an owner or operator of a plant facility and you want to perform your own cleaning projects please contact Conco for your complete equipment needs and certified training. Our qualified supervisors will train you every step of the way assuring quality productivity and satisfaction. Conco manufactures a wide variety of state-of-the-art tube cleaning and leak detection equipment including our ProSeries 200BTube Cleaning System withTruFitTube Cleaners Excaliber Flex Shaft and HydroDrill RotaryTube Cleaning Systems with water flush and ProSeries Helium Mass Spectrometer SF6 Fluorotracer andVacuum Leak Detection Systems. No matter how difficult your deposit problem... whether it be microbiological manganese and iron calcium carbonate scale hydrocarbons or anything in between... Conco has the solution. Call Conco today and let our experts help you select the equipment accessories and training you need to help you keep your condensers and heat exchangers running at peak efficiency. Established 1923 I 17 18 I WWW.CONCO.NET The ProSeries 200B Tube Cleaning System features the same durable field-proven machine that our crews use. This state-of-the- art equipment has effectively cleaned over 150 million condenser and heat exchanger tubes worldwide. Designed to shoot any make or model of tube cleaner through tubes from 13 to 38 mm 12 to 112 O.D. it increases available water pressure to the 20 BAR 300 PSI necessary for effective cleaning. The unit is equipped with a 7.5 kW 10 HP motor and durable positive displacement two-gun pump. n Flexible Can be used with any make or model of tube cleaner n Portable Complete with mobile base can be easily moved to and around the job site n Powerful Features a robust 7.5 kW 10 HP electric motor and heavy-duty pump generating 20 BAR 300 PSI of water pressure n Reliable Built from heavy-duty industrial strength components the 200B is designed for years of dependable performance PROSERIES 200BTUBE CLEANING SYSTEM Dependable fast and built to last... the 200B will shoot tubes 13 to 38 mm 12 to 112 O.D. with a 20 BAR 300 PSI water flush at 136 LPM 36 GPM. How ItWorks The ProSeries 200B pumps water at 20 BAR 300 PSI propelling tube cleaners through condenser and heat exchanger tubes to remove deposits corrosion product and obstructions in a single pass. For best results use in conjuction withTruFit tube cleaners see pages 20 to 23. Features n 20 BAR 300 PSI two-gun pump n Ergonomically designed easy action guns n Industrial grade safety yellow inlet and outlet hoses n Large pneumatic tires n Heavy-duty cart Specifications Motor Power 7.5 kW 10 HP Input Power Standard 440 Volts 60 Hz AC three phase Optional 220 Volts or 380 Volts 50 Hz Note Additional wiring configurations available. Please indicate your electrical requirements when placing your order or ask for our assistance in helping to determine your need. Power Supply Cord 1.8 m 6 10-4Type SO Water Requirements Minimum 2.8 BAR at 136 LPM 40 PSI at 36 GPM Maximum 4.8 BAR at 136 LPM 70 PSI at 36 GPM OutputWater Pressure 20 BAR at 136 LPM 300 PSI at 36 GPM Hoses 32 or 38 mm x 15 m 114 or 112 x 50 inlet 19 or 25 mm x 15 m 34 or 1 x 50 outlet Pump Positive displacement Dimensions 80 cm 2.6 high x 67 cm 2.2 wide x 190 cm 6.2 deep Weight 217 kg 480 lbs net dry ProSeries 200BTube Cleaning System 200B Pump including 7.5 kW 10 HP motor positive displacement pump water pressure inlet and outlet gauges plumbing for up to two guns pneumatic tires and heavy-duty cart Call for Customization Options and Prices Explosion Proof Model Available Water Guns Available in bronze or lightweight aluminum with a spring-loaded fail-safe valve the Conco Water Guns have proven ideal for heavy-duty use. Each gun features quick-change nozzles available in brass stainless steel and delrin for tubes from 13 to 35 mm 12 through 138 O.D. and powers all types and sizes of tube cleaners. n Clear rubber splash guard prevents splash back n SAFE uses only non-compressible water pressure with a fail-safe spring-loaded trigger valve n Protective comfort grip rubber handle n Few operating parts allows ease of use and repair WGCZ Bronze Water Gun including spring-loaded fail-safe valve splash guard comfort grip handle quick-change nozzle and carrying case Call for Price WGCA Aluminum Water Gun including spring- loaded fail-safe valve splash guard comfort grip handle quick- change nozzle and carrying case Call for Price Hoses Concos rugged industrial strength hoses are rated to withstand pressures up to 55 BAR 800 PSI.They are bright yellow and wire braided with durable pressed-on NPT fittings on each end for safe dependable service. Four standard sizes are available all in 15 m 50 lengths. Inlet hoses are 32 38 or 51 mm 114 112 or 2 in diameter for use from the water source to the pump. Outlet hoses are 19 or 25 mm 34 or 1 in diameter for use with the water guns. Quick disconnect fittings and special length hoses are available. HOS5450 Inlet Hose 32 mm x 15 m 114 x 50 with NPT fittings Call for Price HOS3250 Inlet Hose 38 mm x 15 m 112 x 50 with NPT fittings Call for Price HOS2150 Inlet Hose 51 mm x 15 m 2 x 50 with NPT fittings Call for Price HOS3450 Outlet Hose 19 mm x 15 m 34 x 50 with NPT fittings Call for Price HOS1150 Outlet Hose 25 mm x 15 m 1 x 50 with NPT fittings Call for Price Note Recommended sizes for new 200B ProSeries Pump Systems. Check Light For visual inspection of tubes to locate obstructions this light includes a 3 m 10 16-3 cord with a three-prong plug for a 110 V supply a 12 V transformer with handle and 15.2 m 50 14-3 extension cord to lamp. It features a powerful one million candle power 230 mm 9 diameter 12 V DC lamp with pistol grip and adjusting knob to regulate light beam. MISCCLC Check Light Call for Price Tarps Lightweight and easy to handle our rugged tarps protect the tube cleaners as well as the surrounding area from damage when the cleaners exit the tubes. Mesh tarps are designed for use inside condensers and solid vinyl tarps are ideal for use outside heat exchangers. TAR6 MeshTarp 1.8 m x 1.8 m 6 x 6 Call for Price TAR10 MeshTarp 3 m x 3 m 10 x10 Call for Price TAR12 MeshTarp 3.7 m x 3.7 m 12 x12 Call for Price TAR1216 MeshTarp 3.7 m x 4.9 m 12 x 16 Call for Price TAR6V Solid VinylTarp 1.8 m x 1.8 m 6 x 6 Call for Price TAR12V Solid VinylTarp 3.7 m x 3.7 m 12 x 12 Call for Price Flexible Fiberglass Rod Available in several diameters and in 3 m 10 increments this rod is used for dislodging obstructions from tubes. Its flexible construction allows the operator to work in a confined area. FFR516 Flexible Fiberglass Rod 8 mm 516 diameter Call for Price FFR716 Flexible Fiberglass Rod 11 mm 716 diameter Call for Price FFR916 Flexible Fiberglass Rod 14 mm 916 diameter Call for Price Established 1923 I 19 20 I WWW.CONCO.NET A Conco tube cleaner with TruFit technology is your guarantee that the tube cleaner you buy is the perfect match for your tube dimensions. Using a tube cleaner that claims to fit multiple tube dimensions or one manufactured of low-quality material can cause tube damage. Conco TruFit Tube Cleaners are built by us in our factory using the best materials and quality inspection techniques every step of the way. Insist on genuine Conco tube cleaners with TruFit technology. At Conco we know that all fouling is not created equal. Because tube deposits can be soft hard or somewhere in between we have developed over a dozen different styles and configurations of TruFit Tube Cleaners to tackle any type of deposit. Whether you have a problem with mud slime algae zebra mussels manganese iron corrosion product crystalline calcium carbonate or any other soft to hard deposit Conco has your TruFit solution. Simply put Conco TruFit Tube Cleaners are the best tube cleaners on the market TRUFITTUBE CLEANERS Experience the ultimate in tube cleaning technology... experience theTruFit difference. HowTheyWork Unlike other manufacturers who claim theiroff the shelftube cleaners can clean a range of tube sizes Conco TruFit Tube Cleaners are custom engineered to match your tube dimensions. By creating an exact match between the diameter of the tube cleaner and the tube I.D. we are able to maximize the cleaning effectiveness of the tube cleaner while preventing any damage to the tube wall. Got a difficult deposit No problem. Our sales engineers work with you helping you to select from over a dozen different types and styles of TruFit Tube Cleaners assuring that the tube cleaner you select is a perfect fit for your application. All Conco TruFit Tube Cleaners are n Custom built in our factory to match your exact tube dimensions n Made from only the highest quality materials for maximum performance n Individually inspected for quality assurance n Designed with fouling specific architecture n Color coded for quick sizing and easy identification Spring-Loaded Radial Designed Blades Match Tube Dimensions Effectively Eliminate Fouling Fouling Specific Architecture Color Coded for Quick Sizing Scale and Corrosion Soft DepositsSpring-Loaded Radial Designed Blades Features n Four metal Flexi-Blade design provides overlapping tube I.D. coverage n TruFit technology ensures a perfect match to tube specifications n Safe water-powered cleaner that travels at 3 to 6 meters 10 to 20 feet per second n Color-coded caps quickly identify sizing n Can be shot up to 12 times each C4S Flexi-Blade Tube Cleaner Call for Quantity Discounts and Prices Features n Three metal-bladed reinforced construction provides overlapping tube I.D. coverage n TruFit technology ensures a perfect match to tube specifications n Safe water-powered cleaner that travels at 3 to 6 meters 10 to 20 feet per second n Color-coded caps quickly identify sizing n Can be shot up to 12 times each C3S Rigid-Blade Tube Cleaner Call for Quantity Discounts and Prices C4S Flexi-BladeTube Cleaner The C4S is an all-purpose tube cleaner for condensers and heat exchangers with tubes ranging from 13 to 38 mm 12 to 112 O.D. This spring-loaded metal cleaner is highly effective on all types of deposits including micro and macro fouling organic type scales corrosion and pitting by-products and all types of obstructions. It can also be used safely with tube inserts and coatings on tubesheets. C3S Rigid-BladeTube Cleaner The C3S is a heavy-duty tube cleaner for condenser and heat exchanger tubes ranging from 22 to 25.4 mm 78 to 1 O.D. Effective on all types of deposits its reinforced metal-bladed construction makes it especially effective for the removal of hard deposits corrosion and pitting by-products and all types of obstructions. C4SS Stainless SteelTube Cleaner The C4SS Stainless Steel Tube Cleaner can be used on all types of tube materials in condensers and heat exchangers with tubes ranging from 19 to 32 mm 34 to 114 O.D. Originally developed by Conco for application on AL-6XN and SeaCure stainless steel condenser tubing it is also ideal for applications in highly corrosive environments. Features n Four stainless steel-bladed design provides overlapping tube I.D. coverage n TruFit technology ensures a perfect match to tube specifications n Safe water-powered cleaner that travels at 3 to 6 meters 10 to 20 feet per second n Color-coded caps quickly identify sizing n Can be shot up to 8 times each C4SS Stainless Steel Tube Cleaner Call for Quantity Discounts and Prices Established 1923 I 21 Features n Coil-bound nylon bristle design with nylon shaft n TruFit technology ensures a perfect match to tube specifications n Safe water-powered cleaner that travels at 3 to 6 meters 10 to 20 feet per second n Color-coded caps quickly identify sizing n Can be shot up to 8 times each XL-BRUSH and XXL-BRUSH Coil-Bound Nylon Brushes Call for Quantity Discounts and Prices Features n Metal hexagon two or three-stage blade design n TruFit technology ensures a perfect match to tube specifications n Safe water-powered cleaner that travels at 3 to 6 meters 10 to 20 feet per second n Color-coded caps quickly identify sizing n Can be shot up to 12 times each C2X and C3X Hex Tube Cleaners Call for Quantity Discounts and Prices Features n Stainless steel bristle design featuring over 1000 contact points n TruFit technology ensures a perfect match to tube specifications n Safe water-powered cleaner that travels at 3 to 6 meters 10 to 20 feet per second n Color-coded caps quickly identify sizing n Can be shot up to 12 times each QTB Stainless Steel Brush Call for Quantity Discounts and Prices C2X and C3X HexTube Cleaners The C2X and C3X Hex Tube Cleaners provide six points of cleaning contact per blade and are available to fit tubes ranging from 19 to 32 mm 34 to 114 O.D. Hex Tube Cleaners are designed to remove thin tenacious deposits such as manganese silica iron and calcium. They are also effective in removing corrosion product and other types of debris and obstructions. Depending on the amount of fouling choose between the two-stage C2X or the three-stage C3X models. QTB Stainless Steel Brush The QTB Stainless Steel brush is designed for use on all types of tube materials in sizes ranging from 16 to 32 mm 58 to 114 O.D. They can be used on tubes with inserts and epoxy coatings. The brush is particularly effective on manganese iron and silica deposits. It is also effective on all types of obstructions macrofouling and debris. The QTB will restore the tube surface to its original heat transfer characteristics while providing absolutely the best protection from under-deposit corrosion. H-Brush The H-Brush is typically utilized for removing light deposits in condensers and heat exchangers with tubes ranging from 16 to 38 mm 58 to 112 O.D. It removes micro and macro fouling soft organic deposits some corrosion by-products mud and silt and most types of obstructions. It can also be used in applications with enhanced tube surfaces and is safe on all inserts and epoxy coatings. Features n Coil-bound nylon bristle design with nylon shaft n TruFit technology ensures a perfect match to tube specifications n Safe water-powered cleaner that travels at 3 to 6 meters 10 to 20 feet per second n Color-coded caps quickly identify sizing n Can be shot up to 8 times each H-BRUSH Coil-Bound Nylon Brush Call for Quantity Discounts and Prices 22 I WWW.CONCO.NET ADDITIONALTRUFITTUBE CLEANERS For every condenser and heat exchanger tube deposit problem Conco has yourTruFit solution. XL-Brush and XXL-Brush Larger than the H-Brush and exhibiting similar features the 90 mm 312 long XL-Brush and the 140 mm 512 long XXL-Brush provide the advantage of extra length plus more nylon bristles for removal of most types of light deposits in condenser and heat exchanger tubes ranging from 16 to 38 mm 58 to 112 O.D. for the XL-Brush and from 22 to 38 mm 78 to 112 O.D. for the XXL-Brush. Established 1923 I 23 Features n Hard plastic body capable of navigating tight radiuses n Safe water-powered cleaner that travels at 3 to 6 meters 10 to 20 feet per second n Color-coded caps quickly identify sizing n Can be shot up to 2 times each TYPE-U Plastic U-Tube Cleaner Call for Quantity Discounts and Prices Plastic U-Tube Cleaner Thanks to its unique design the Type-U Plastic U-Tube Cleaner can navigate very tight U-tube radiuses previously unreachable by conventional cleaners. By cleaning all the way through the bend more accurate eddy current testing results can now be achieved. The Plastic U-Tube Cleaner is available for tubes ranging from 13 to 32 mm 12 to 114 O.D. Features n Multi-blade design n TruFit technology ensures perfect match to tube specifications n Safe water-powered cleaner that travels at 3 to 6 meters 10 to 20 feet per second n Can be shot up to 4 times each TYPE-P Plastic Tube Cleaner Call for Quantity Discounts and Prices Features n Hard plastic body with two stages each containing four cutting wheels n Custom sized for tube I.D. and deposit thickness n Safe water-powered cleaner with speeds dependant on scale thickness n Color-coded caps quickly identify sizing n Environmentally friendly design allows for replacement of cutting wheels and reuse BUS Cal-Buster Call for Quantity Discounts and Prices PlasticTube Cleaner The Type-P Plastic Tube Cleaner is designed for removal of only the softest types of deposits such as mud silt and microbiological fouling in condensers and heat exchangers with tubes ranging from 16 to 32 mm 58 to 114 O.D. The Type-P fins are slit horizontally and vertically which along with a small diameter hole in the core allows water to bypass the cleaner to lubricate and flush out deposits. Cal-Buster Removing hardened calcium scale from the inside of condenser and heat exchanger tubes can be a difficult and time-consuming task. Traditional cleaning methods are virtually ineffective. The Cal-Buster was designed to fracture the eggshell- like surface of calcium carbonate. Once the calcium has been fractured Conco C3S or C4S tube cleaner with TruFit technology are used to shoot out the calcium leaving a polished like-new tube surface. Cal-Busters are available for use in tubes ranging from 19 to 32 mm 34 to 114 O.D. and require an on-site inspection to determine critical sizing information. C2S U-Tube Cleaner The C2S U-Tube Cleaner featuring a robust carbon steel construction is designed to navigate u-tube configurations in heat exchangers and feedwater heaters removing tough deposits that softer cleaners cant touch. The C2S U-Tube Cleaner features the same spring-loaded design found in our larger cleaners ensuring effective cleaning and TruFit safety. The C2S U-Tube cleaner is available for tubes ranging from 16 to 32 mm 58 to 114 O.D. Features n Carbon steel design can remove tough deposits n TruFit technology ensures perfect match to tube specifications n Safe water-powered cleaner that travels at 3 to 6 meters 10 to 20 feet per second n Color-coded caps quickly identify sizing n Can be shot up to 12 times each C2S U-Tube Cleaner Call for Quantity Discounts and Prices 24 I WWW.CONCO.NET Built ProSeries tough the Excaliber Flex Drive Tube Cleaning System incorporates rotary tube cleaning action with a water flush to remove tough deposits in condenser and heat exchanger tubes from 10 to 38 mm 38 to 112 O.D. No electricity is required. This powerful unit uses only plant air and water to operate and is safe to use in any location. Shaft rotation and water flow are controlled by a simple foot pedal. The system is very easy to use and only minimum training is required. At the heart of the Excaliber is a robust 3.9 kW 5.25 HP air powered motor that drives a flexible shaft at speeds up to 2500 RPM. Armed with the proper brush the unit will scour off deposits and flush tubes clean in a single efficient operation. Excaliber can be configured to tackle almost any job. With a wide range of brushes for soft and hard deposits the Excaliber is an extremely versatile tube cleaning system. The Excaliber is ideal for cleaning n Lube Oil Coolers n Excitor Coolers n Hydrogen Coolers n Seal Oil Coolers n Stator Coolers TUBE CLEANING SYSTEM This state-of-the-art rotary technology scours tubes clean even in tight and limited access locations. How ItWorks The Excaliber Flex Shaft Tube Cleaner uses a brush mounted to the tip of a flexible shaft rotating at up to 2500 RPM and a water flush to remove debris. As the flexible shaft rotates the unit pumps water through the shaft casing to the cleaning tool flushing away deposits as they are loosened. Features n Air Powered no electricity required n Stainless steel and aluminum construction n Adjustable speed and torque control n Flexible shafts up to 18 m 60 long n Interchangeable brushes n Air and water hose available in 7.5 and 15 m 25 and 50 lengths n Foot pedal activation Soft Deposits Scale and Corrosion Flexible Shaft Shaft CoreWater Flush Air Powered for Safety Specifications Motor Power 3.9 kW 5.25 HP Air Requirements Minimum 4.1 BAR at 144 CMH 60 PSI at 85 CFM Maximum 6.9 BAR at 279 CMH 100 PSI at 175 CFM Water Requirements Minimum 2.1 BAR at 11.4 LPM 30 PSI at 3 GPM Recommended 3.4 BAR at 18.9 LPM 50 PSI at 5 GPM Maximum 8.6 BAR at 26.5 LPM 125 PSI at 7 GPM Flexible Shaft Speed andTorque Adjustable 300 RPM at 21 N m 185 lb in to 2500 RPM at 15 N m 132 lb in Air andWater Hoses 19 mm 34 with Chicago quick connect fittings Dimensions 25 cm 10 high x 66 cm 26 wide x 20 cm 8 deep Weight 26 kg 58 lbs net dry P2000XCAL Excaliber Pneumatic Flex Drive Tube Cleaning System including foot pedal with quick connect air fitting Call for Customization Options and Prices Note See page 25 for airwater hoses flexible shafts and brushes. Established 1923 I 25 Brushes Always match the brush material to the tube material and deposit. Use Nylon Brushes for soft deposits in any tube and Brass Brushes for deposits on copper or brass tube materials. Only use Stainless Steel Brushes for deposits on materials such as carbon steel stainless steel and titanium. Use Spin-Grit Brushes to clean and polish the lands and groves of enhanced tubes. SAFLXSHNY Flexible Shafts Nylon Casing Shaft O.D. Tube I.D. Length Thread 6mm14 7to11mm0.281to0.437 4.5m15 8-32F 10mm38 11to16mm0.437to0.625 7.5m25 14-28F 10mm38 11to16mm0.437to0.625 13.5m45 14-28F 10mm38 11to16mm0.437to0.625 18m60 14-28F 13mm12 16to32mm0.625to1.25 7.5m25 14-28F 13mm12 16to32mm0.625to1.25 13.5m45 14-28F 13mm12 16to32mm0.625to1.25 18m60 14-28F 14mm916 17to32mm0.687to1.25 7.5m25 14-28F 14mm916 17to32mm0.687to1.25 13.5m45 14-28F 14mm916 17to32mm0.687to1.25 18m60 14-28F 19mm34 32to38mm1.25to1.5 7.5m25 14-28F 19mm34 32to38mm1.25to1.5 10.m35 14-28F 19mm34 32to38mm1.25to1.5 18m60 14-28F Call for Quantity Discounts and Prices Brush Size Thread 8mm516 8-32M 10mm38 8-32M 11mm716 14-28M 13mm12 14-28M 14mm916 14-28M 16mm58 14-28M Brush Size Thread 18mm1116 14-28M 19mm34 14-28M 21mm1316 14-28M 22mm78 14-28M 24mm1516 14-28M 25.4mm1 14-28M Note Couplings available to connect brushes with mismatched threads. Brush Size Thread 8mm516 8-32M 10mm38 8-32M 11mm716 14-28M 13mm12 14-28M 14mm916 14-28M 16mm58 14-28M Brush Size Thread 18mm1116 14-28M 19mm34 14-28M 21mm1316 14-28M 22mm78 14-28M 24mm1516 14-28M 25.4mm1 14-28M Brush Size Thread 8mm516 8-32M 10mm38 8-32M 11mm716 14-28M 13mm12 14-28M 14mm916 14-28M 16mm58 14-28M Brush Size Thread 18mm1116 14-28M 19.mm34 14-28M 21mm1316 14-28M 22mm78 14-28M 24mm1516 14-28M 25.4mm1 14-28M SABRSS Stainless Steel Brushes Note Brushes should be equal to or 2 mm 116 smaller than tube I.D. Call for Quantity Discounts and Prices Brush Size Thread 13mm12 14-28M 19mm34 14-28M Brush Size Thread 25.4mm1 14-28M 32mm114 14-28M SABRSG Spin-Grit Brushes AirWater Hoses Made of abrasion resistant industrial grade red rubber Conco airwater hoses are designed for harsh environments. These heavy-duty hoses feature galvanized steel Chicago fittings for durability and quick easy connection to Conco equipment. They have a 19 mm 34 I.D. for ideal flow and are available in 7.5 and 15 m 25 and 50 lengths. Conco airwater hoses are for use with the Excaliber Pneumatic Flex Drive System and the HydroDrill Dominator and Mitee Mouse II units. P2000XCAL-HOSE-25 AirWater Hose 19 mm x 7.5 m 34 x 25 with quick connect Chicago fittings Call for Price P2000XCAL-HOSE-50 AirWater Hose 19 mm x 15 m 34 x 50 with quick connect Chicago fittings Call for Price Flexible Shafts No matter what type of condenser or heat exchanger tubes you are cleaning Conco has the flexible shaft to match your application. Our shafts feature an abrasion resistant nylon casing to withstand harsh industrial environments an internally lubricated shaft insert to reduce friction and a galvanized spring steel core with multiple counter rotated windings for long life. All shafts are equipped with a metal nut to provide a secure connection to the Excaliber and a strain relief sleeve molded with variable thickness to provide a grad- ual radial bend to help prevent breakage. A shaft stop can be positioned anywhere along the shaft to let you know when the end of the tube has been reached. Custom shafts are available for dry and high temperature applications. Internally Lubricated Shaft Insert Shaft Stop Galvanized Spring Steel Strain Relief Sleeve Abrasion Resistant Nylon Casing Metal Nut SABRNY Nylon Brushes SABRBR Brass Brushes 26 I WWW.CONCO.NET Designed to solve the most difficult deposit problems Conco HydroDrills combine powerful rotary tube cleaning action with a 7.6 to 11.4 LPM 2 to 3 GPM water flush to clear even completely blocked tubes.They are ideal for cleaning all types of heat exchangers including chillers oil coolers condensers and process manufacturing tubes. Conco offers two versions of the HydroDrill the Dominator and the Mitee Mouse II.The Dominator is our large heavy-duty unit. It is powered by compressed air and a booster pump delivering 17.2 BAR 250 PSI at a minimum of 70 LPM 20 GPM 121 LPM 32 GPM recommended and is designed to clean tubes from 13 mm to 70 mm 12 to 234 O.D.The Mitee Mouse II is a hand held unit powered by compressed air and water and is designed to clean tubes from 13 mm to 70 mm 12 to 234 O.D. Both the Dominator and the Mitee Mouse II are easy to set up and operate. HydroDrill tube cleaning is fast and efficient. A 6 m 20 long tube can be cleared of hard deposits in only 30 to 90 seconds. A heavily fouled or even a completely blocked tube can be easily restored to its original I.D. in a single pass. Cleaning with HydroDrill brushes can restore a tubes interior to as-new condition. HydroDrills are used to remove hard tough deposits including n Coke n Calcium n Sulfur n Bauxite TUBE CLEANING SYSTEMS Got scale No Problem.These rotary tube cleaners will even clear tubes plugged solid with hard deposits. n Alumina n Asphalt n Oxides n Polymers HowTheyWork A HydroDrill uses a brush or drill bit mounted to the tip of a rotating Kelly Rod or Extension Rod and a water flush to remove debris. As the rod rotates the unit pumps water through the rod to weep holes in the cleaning tool flushing away hardened deposits as they are loosened. Safe OnTubes The HydroDrill system is designed for maximum cleaning effectiveness with no tube damage. Drill bits are sized to be 0.127 mm 0.005 below the minimum tube I.D. They feature long shanks to ensure that the axis of the bit and the axis of the tube are in complete alignment. Furthermore the bits are designed with carbide tips on the leading edge only and rounded corners to ensure no sharp edges directly impact the tube wall. The drill also rides on a thin layer of water for lubricating bearing surfaces between the bit and the tube. HydroDrills have been used repeatedly to clean process fouling on some heat exchangers over 1000 times with no tube damage or degradation Features n Air and water powered no electricity required n Heavy-duty construction n Custom length Kelly Rods Dominator and sectional Extension Rod design Mitee Mouse II for extending shaft length n Interchangeable brushes and drill bits n Air and water hose available in 7.5 m 25 and 15 m 50 lengths n Hand lever activation Specifications Motor Power 0.7 kW 1 HP Air Requirements Minimum 5.5 BAR at 112 CMH 80 PSI at 125 CFM Water Requirements Minimum 17.2 BAR at 76 LPM 250 PSI at 20 GPM Water Flush at DrillTip 7.6 to 11.4 LPM 2 to 3 GPM Flexible Shaft Speed 1200 RPM Free Spinning 2400 RPM Air andWater Hose 19 mm 34 with Chicago quick connect fittings Packaged and Ready for Shipment Crate Dimensions 60 cm 24 high x 60 cm 24 wide x drill length 0.6 m 2 deep CrateWeight 544 kg 1200 lbs net dry Note Front and rear stand required for horizontal operation. Note A 3.7 kW 5 HP Terminator option is available for the toughest deposits on tubes larger than 29mm 118 O.D. only. All components are the same with the exception of the 3.7 kW 5 HP Terminator drive. Note Pumping system not included call for pump options. Note See page 27 for Kelly Rods brushes and drill bits. Specifications Motor Power 0.6 KW 0.8 HP Air Requirements Minimum 6.2 BAR at 37.4 CMH 90 PSI at 22 CFM Water Requirements Minimum 1.7 BAR at 76 LPM 25 PSI at 20 GPM Water Flush at DrillTip 7.6 to 11.4 LPM 2 to 3 GPM Flexible Shaft Speed 5000 RPM Free Spinning 6000 RPM Air andWater Hose 19 mm 34 with Chicago quick connect fittings Dimensions 28 cm 11 high x 18 cm 7 wide x 36 cm 14 deep Weight 4.5 kg 10 lbs net dry Note See page 27 for Extension Rods brushes and drill bits. Mitee Mouse II HydroDrillTube Cleaning System Dominator HydroDrillTube Cleaning System GLDR-DOM Dominator HydroDrill Tube Cleaning System including barrel assembly complete with dual or single motor drive and one Kelly Rod support mast complete with adjustable A-arms filter lubricator assembly and foot pedal assembly Call for Customization Options and Prices GLMM Mitee Mouse II HydroDrillTube Cleaning System including hand held drill unit with drive cone and rod eight 0.9 m 3 Extension Rods eight sub connectors two sub adaptors 19 mm x 2 m 34 x 7 air hose with oiler and tool box Call for Customization Options and Prices RedWitch Bits Conco Red Witch Bits are ideal for removing thin and thick wall scale. They are the preferred bit for copper based tubes because of the excellent water barrier maintained between the bit and the tube. Klaw Bits Our line of Klaw Bits are only for use in tubes with O.D.s of 32 mm 114 or larger. They offer excellent flushing action for large tubes that have thick wall scale or are completely blocked. Twist Bits Got a completely blocked tube Conco has your solution. Our line of Twist Bits power through blockages quickly. They feature a wide flat blade with optimum flushing volume for deposit removal. Brushes HydroDrill brushes feature weep holes to allow the water flush to pass from the Kelly Rod or Extension Rod into the tube to flush away deposits. They are used to polish tube surfaces smooth and help keep deposits from adhering during operation. The result is extended operation between cleanings and enhanced equipment reliability. Nylon Brushes are used for removal of biofouling or thin silt like deposits on all tube surfaces. Brass Brushes are ideal for removal of thin soft deposits or for high speed polishing of copper tube materials. Only use Stainless Steel Brush on hard tube materials for removing all types of soft tube deposits stronger cleaning ability and durability. GLBTRW Red Witch Bits available in sizes ranging from 13 mm 12 x 18 to 25.4 mm 1 x 18 Call for Quantity Discounts and Prices GLBTTW Twist Bits available in sizes ranging from 16 mm 58 x 12 to 38 mm 1 12 x 21 Call for Quantity Discounts and Prices GLBTKL Klaw Bits available in sizes ranging from 32 mm 114 x 12 to 70 mm 2 34 x 12 Call for Quantity Discounts and Prices Note Additional Sizes available. Bit should be 0.127 mm 0.005 smaller than tube I.D. GLBRNYL Nylon Brushes available in sizes ranging from 19 mm 34 x 12 to 51 mm 2 x 12 GLBRBRA Brass Brushes available in sizes ranging from 19 mm 34 x 12 to 51 mm 2 x 12 GLBRQ Stainless Steel Brushes available in sizes ranging from 19 mm 34 x 12 to 51 mm 2 x 12 Call for Quantity Discounts and Prices Note Custom sizes available. Note Brushes should be equal to or 2 mm 116 smaller than tube I.D. Kelly Subs and Connectors Made with both male and female threads Kelly Subs are used to adapt drill bits and brushes to both Kelly Rods and Extension Rods. To preserve the female threads on the rods it is recommended to use the hardened subs. Kelly Subs can also be used to adapt to various drill bit threads. Kelly Connectors are used to connect a short extension onto a Kelly Rod and also to connect the Extension Rods of the Mitee Mouse II GLKELLY-SUB Kelly Sub Call for Price GLKELLY-CON Kelly Connector Call for Price Extension Rod Kelly Connector Kelly Subs Kelly Rods for the Dominator Conco Kelly Rods are long square metal tubes available in various lengths custom ordered to suit the HydroDrill and heat exchanger tubing to be cleaned. They are available in 8 mm 516 14 28 female thread 10 mm 38 516 24 female thread and 13 mm 12 38 24 female thread. GLHD-ASSY-KR33 Kelly Rod for Dominator Call for Price Extension Rods for the Mitee Mouse II Conco Extension Rods are a round heavy wall metal tubes available in 0.9 or 1.8 m 3 or 6 lengths that are connected to extend the reach of the drill. They are coupled together using Kelly Connectors. Extension Rods are available in 8 mm 516 14 28 female thread 11 mm 716 516 24 female thread and 13 mm 12 38 24 female thread. GLMM-EXT Extension Rod Call for Price Note Additional Sizes available. Bit should be 0.127 mm 0.005 smaller than tube I.D. Note Additional Sizes available. Bit should be 0.127 mm 0.005 smaller than tube I.D. Established 1923 I 27 28 I WWW.CONCO.NET As a facility owner or operator now you can own the same dependable Tracer Gas Leak Detection Systems that Conco pros use in the field. Conco first pioneered the use of tracer gas technology in 1978 to locate air in-leakages in power plants and we are still innovators today. For the best in leak detection technology choose either a helium mass spectrometer or our exclusive SF6 Fluorotracer system. Armed with either unit youll be ready to perform leak detection surveys on your own schedule. On those occasions when tracer gas is not an option Conco offers rugged easy to use Vacuum Leak Detection System. It is primarily used for locating leaks in single compartment components with no turbine vacuum. All Conco leak detection equipment can be purchased separately or in convenient kits complete with carrying cases. Call us today for special package pricing any system and dont forget to ask about our leak detection training program. PROSERIES LEAK DETECTORS Step up your game... step up to ProSeries Leak Detectors and zero in on the source of your air inleakage and tube leak problems The Helium Mass Spectrometer The Helium Mass Spectrometer is a rugged and dependable tool for finding and measuring leaks in the most demanding applications. With its low initial price and low cost of ownership this unit is the most cost-effective leak detector available. It can detect a minimum detectable leak at 1000 ppm ambient helium being 2 x 10-9 atm-ccsec helium. It is available in 115 V or 230 V 5060 Hz AC models. HELIUM MASS SPECTROMETER KIT Tracer Gas Leak Detection Kit including a helium mass spectrometer off gas sampling unit condenser tube inspection unit strip chart recorder communication system and carrying cases Call for Price Note See page 29 for complete item descriptions. TheVacuum Leak Detection System Our Vacuum Leak Detection system provides a quick method for locating leaks in tubes when you do not have a turbine vacuum. All it takes is compressed air. Simply place a temporary plug into the far end of the tube to be checked. Then firmly place the nozzle of the Vacuum Leak Detector Gun into the open end of the tube forming an air tight seal and pull the trigger. The unit then pulls a vacuum in the tube to a desired reading on the gauge. If the vacuum holds the tube is in tact. If the reading on the gauge drops you have found a leak and the tube should be plugged. See page 31 for a full selection of tube plugs. The Fluorotracer Analyzer The Conco Fluorotracer Analyzer is a compact easy to operate instrument designed to detect sulfur hexafluoride with sensitivity as low as one part per billion 1.0 ppb. This unit is capable of performing both air in-leakage and condenser tube leak inspections in addition to finding sources of dissolved oxygen.You can even perform online injections of SF6 with your unit at full power to determine which unit has a leaking bundle saving you time and money It is available in 115 V or 230 V 5060 Hz AC models. FLUOROTRACER ANALYZER KIT Tracer Gas Leak Detection Kit including a Fluorotracer analyzer SF6-Pak modified hydrogen regulator off-gas sampling unit online injection unit strip chart recorder communication system and carrying cases Call for Price Note See page 29 for complete item descriptions. LEAKDETKIT Vacuum Leak Detection Kit including a vacuum leak detector gun two nozzles to test tubes from 16 to 32 mm 58 to 114 I.D.T-handle vacuum plug and carrying case Call for Price LDHEDET ProSeries Helium Mass Spectrometer Call for Price LDFLDET ProSeries Fluorotracer Analyzer Call for Price Tube Markers Once the location of a leaking tube has been identified the tube must be marked for plugging or repair. Conco offers a line of plastic Tube Markers in a full range of sizes. While the nonabrasive plastic fins allow the marker to be easily inserted into and out of the tube the over sized color coded base holds the marker against the tube sheet preventing it from getting stuck inside the tube. TMP Tube Markers Call for Quantity Discounts and Prices SF6-Pak The Model 202 SF6-Pak is an 3.6 kg 8 lb hand-held dispenser of sulfur hexafluoride gas in a refillable canister. Powered by a rechargeable battery the SF6-Pak can adjust gas concentrations from 30 ppm to 500 ppm and the gas supply lasts approximately sixty hours at a continuous flow of 100 ppm concentration. On-Line Injection Unit This unit contains all of the equipment required to perform SF6 injections into the circulating water train to determine the leaking water box. It includes a 0 to 15 scfm rotameter 15 m 50 of 13 mm 12 flexible tubing quick disconnects and an SF6 regulator. On-line injections allow plant personnel to accurately select the water box to be drained for the hands on condenser tube inspection thereby reducing downtime and maximizing plant efficiency. CondenserTube Inspection Unit This equipment is required for a successful condenser tube inspection utilizing the Conco Fluorotracer Analyzer or Helium Mass Spectrometer. Included is the SF6 regulator 3 plenums 30 m 100 of polyethylene tubing a tracer gas release gun and quick disconnect fittings. The isolation of a tube leak is accomplished by reducing the size of the plenums and then finally pinpointing the leaking tube with a single tube shooter. LDSF6P SF6-Pak Hand-Held Sulfur Hexafluoride Dispenser Call for Price LDTUINUNHE Condenser Tube Inspection Unit Call for Price LDONLINE On-Line Injection Unit Call for Price Off-Gas Sampling Unit The off-gas sampling unit is compatible with helium and sulfur hexafluoride gas SF6 . The sample from the condenser off-gas is taken from the vacuum pump or air injector and pumped through the tubing water trap and desiccant dryer using an air mover. The equipment is required for air in-leakage condenser tube leak testing and on-line injections. LDOFFGAS Off-Gas Sampling Unit Call for Price Strip Chart Recorder The recorder is required for accurate tracking and interpretation of leak detection data. Included are a single pen strip chart recorder pens chart paper and a carrying case for storage. It is available in 115 V 5060 Hz Ac only. LDCHARTREC Strip Chart Recorder Call for Price Communications Unit A communications unit is required for the isolation of leaks during all leak detection inspections. Included are two wireless head- sets. They feature level dependent external microphones to allow the user to hear environmental sounds such as warning signals. They have an external audio input to allow connection to an external phone or portable two-way radio and a noise-cancelling speech microphone with voice-operated transmission for hands free operation. LDCOMMP Communications Unit Call for Price Leak DetectionTraining Conco will provide Leak DetectionTraining at your site.Training is performed on a time and material basis utilizing a senior staff member to train up to ten persons per our two-day training class. First day instruction includes startup operation maintenance and troubleshooting for either the Fluorotracer Analyzer or the Helium Mass Spectrometer Systems. Second day instruction includes hands on field- testing. For the establishment of a Leak Detection Program at your site use our Consulting Services. Established 1923 I 29 Widely used in electric utility power stations industrial power plants processing facilities and onboard ships wherever inlet end erosion and impingement present a problem Conco Alkaserts polyethylene plastic inserts are designed to assure lasting protection to the inlet ends of new tubes and to greatly prolong the life of worn tubes damaged by erosion and impingement. The Conco line of industry-leading tube plugs is second to none. We offer a wide selection of tube plugs in different styles materials and sizes to match your specific requirements. Whether you need a temporary or permanent tube plug or one that can handle vibrations high temperatures or extreme pressures Conco has you covered. 30 I WWW.CONCO.NET TUBE INSERTS AND CONCO PLUGS Bring new life to older condensers and heat exchangers with these rejuvenating inserts and performance-proven plugs. Alkaserts Industrial Grade PolyethyleneTube Inserts Conco Alkaserts are inert highly resistant to abrasion and erosion and are unaffected by chemical treatment programs. They are dimensionally stable to 75 C 170 F well above normal operating temperatures of steam condensers and have a negligible effect on heat transfer. While their feathered edge design allows for the smooth flow of cooling water into the tubes their minimum wall thickness and tapered design promotes maximum flow. Flexible enough to accommodate normal variations in tube bores yet rigid enough for easy installation these rugged inserts are designed to make a snug fit in the tube. Once in place there is no danger of water seeping between the insert and tube preventing crevice corrosion. ALK-B Alkasert Polyethylene Tube Insert with bonnet head Call for Quantity Discounts and Prices ALK-F Alkasert Polyethylene Tube Insert with flush head Call for Quantity Discounts and Prices Two Head Designs Alkaserts are available in two head styles bonnet and flush. While the bonnet head is designed to cover the ferrule in ferrule-type installations the flush head is used for flush rolled-in tubes and close-clearance tubesheet designs. Easy Installation Alkaserts are quick to install. After inserting an Alkasert into a tube simply tap it home with a wooden or Micartapersuaderusing light sharp blows of a light mallet. Thats it no adhesives or power tools. Compression and friction will hold the Alkasert permanently in place. Bonnet Head Flush Head Features n Abrasion and erosion resistant providing lasting protection n Negligible effect on heat transfer n Flexible sturdy construction n Unaffected by chemical treatment programs n Dimensionally stable to 75 C 170 F n Designed for maxim flow Alkaserts Installation with aPersuaderand a Light Mallet Established 1923 I 31 HC High ConfidenceTube Plug Call for Price High ConfidenceTube Plugs When you have to plug off leaking tubes in condensers and heat exchangers the Conco patented High ConfidenceTube Plugs are Absolutely the Best plugs you can useTested at pressures in excess of 70 BAR 1000 PSI and available in 19 to 32 mm 34 to 114 O.D. tube sizes these tube plugs offer a separate gripping and sealing design in one plug will not move into or out of leak- ing tubes and can be used on coated or epoxied tubesheets. Features n Installation is quick and easy n Chloroprene cylinder material expands to seal tube n Available with metal components in titanium stainless steel brass and bronze ExpandingTube Plugs For temporary or permanent plugging of 16 to 32 mm 58 to 114 O.D. condenser and heat exchanger tubes Concos line of ExpandingTube Plugs are tested to withstand a wide range of pressure temperature and vibration conditions. The larger washer on the end of the EX-3Tube Plug allows the plug to fit flush with the tubesheet and not be pulled into the tube by the vacuum of the unit.The EX-4Tube Plug is designed to be placed inside the tube at exact locations to enable leak detection tests of other tubes.These plugs can resist pressures up to 150 PSI.The EX-FTube Plug offers a separate gripping and sealing design in one plug and seals to 28 BAR 400 PSI. Features n Made of vulcanized cloth fiber rod n Machined to fit specific tube sizes n Only a hammer needed for quick easy installation FiberTube Plugs Easily installed for emergency and temporary plugging of condenser and heat exchanger tubes the Conco FiberTube Plug expands when wet to effectively seal off the tube.These one-piece plugs will not damage tubesheets and can be used in temperatures up to 110 C 230 F.They are available for plugging tubes 16 to 32 mm 58 to 114 O.D. EX-3 ExpandingTube Plug Call for Price EX-4 ExpandingTube Plug Call for Price EX-F ExpandingTube Plug Call for Price Features n Available in titanium stainless steel brass and bronze n Special materials available on request n Can be machined to your drawing specifications Pin and Pin and CollarTube Plugs The one-piece tapered design of theType-1 PinTube Plug fits specific tube sizes.TheType-2 Pin and Collar Tube Plug features a two-piece design with a matching tapered pin and collar for a positive full-length seal. Both types of tube plugs seal at high temperatures and isolate leaking tubes from the system allowing continued use of the unit without major overhaul.They are available for plugging tubes 16 to 32 mm 58 to 114 O.D. and are ideal for plugging tubesheets where tube samples have been extracted. TYPE-1 PinTube Plug Call for Price TYPE-2 Pin and CollarTube Plug Call for Price Features n Separate gripping and sealing design in one plug n Tested to over 70 BAR 1000 PSI under a wide range of temperature and vibration n Grip made of machined serrated adjustable cleats allowing for positive gripping action n Durable expanding chloroprene cylinder provides dependable sealing action n Available with metal components in titanium stainless steel brass and bronze FP FiberTube Plug Call for Price Concos line of advanced industry leading tube cleaners featuring TruFit technology can be sized to your exact specifications. They come standard in a variety of popular sizes to match most condenser and heat exchanger tubes. Got a unique tube size Use the handy guides below to determine your tube data and call us for recommendations on the best tube cleaner for your site-specific application. 32 I WWW.CONCO.NET TUBE SIZE AND CLEANER SELECTION GUIDE Find yourTruFit with Concos state-of-the art tube cleaners and start on your path toTotal Performance Tube Gauge in BWG TubeThickness in Inches O.D. 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ofTube 0.109 0.095 0.083 0.072 0.065 0.058 0.049 0.042 0.035 0.032 0.028 0.025 0.022 0.020 mm in Tube I.D. in Inches 12.70 12 0.282 0.310 0.334 0.356 0.370 0.384 0.042 0.416 0.430 0.436 0.444 0.450 0.456 0.460 15.88 58 0.407 0.435 0.459 0.481 0.495 0.509 0.527 0.541 0.555 0.561 0.569 0.575 0.581 0.585 19.05 34 0.532 0.560 0.584 0.606 0.620 0.634 0.652 0.666 0.680 0.686 0.694 0.700 0.706 0.710 22.23 78 0.657 0.685 0.709 0.731 0.745 0.759 0.777 0.791 0.805 0.811 0.819 0.825 0.831 0.835 25.40 1 0.782 0.810 0.834 0.856 0.870 0.884 0.902 0.916 0.930 0.936 0.944 0.950 0.956 0.960 28.58 118 0.907 0.935 0.959 0.981 0.995 1.009 1.027 1.041 1.055 1.061 1.069 1.075 1.081 1.085 31.75 114 1.032 1.060 1.084 1.106 1.120 1.134 1.152 1.166 1.180 1.186 1.194 1.200 1.206 1.210 34.93 138 1.157 1.185 1.209 1.231 1.245 1.259 1.277 1.291 1.305 1.311 1.319 1.325 1.331 1.335 38.10 112 1.282 1.310 1.334 1.356 1.370 1.384 1.402 1.416 1.430 1.436 1.444 1.450 1.456 1.460 Tube Gauge in BWG TubeThickness in Millimeters O.D. 12 13 14 15 16 17 18 19 20 21 22 23 24 25 of Tube 2.77 2.41 2.11 1.83 1.65 1.47 1.24 1.07 0.89 0.81 0.71 0.64 0.56 0.51 in mm Tube I.D. in Millimeters 12 12.70 7.16 7.88 8.48 9.04 9.40 9.76 10.22 10.56 10.92 11.08 11.28 11.42 11.58 11.68 58 15.88 10.34 11.05 11.66 12.22 12.57 12.93 13.39 13.74 14.10 14.25 14.45 14.61 14.76 14.86 34 19.05 13.51 14.22 14.83 15.39 15.75 16.10 16.56 16.92 17.27 17.42 17.63 17.78 17.93 18.03 78 22.23 16.69 17.40 18.01 18.57 18.92 19.28 19.74 20.09 20.45 20.60 20.80 20.96 21.11 21.21 1 25.40 19.86 20.57 21.18 21.74 22.10 22.45 22.91 23.27 23.62 23.77 23.98 24.13 24.28 24.38 118 28.58 23.04 23.75 24.36 24.92 25.27 25.63 26.09 26.44 26.80 26.95 27.15 27.31 27.46 27.56 114 31.75 26.21 26.92 27.53 28.09 28.45 28.80 29.26 29.62 29.97 30.12 30.33 30.48 30.63 30.73 138 34.93 29.39 30.10 30.71 31.27 31.62 31.98 32.44 32.79 33.15 33.30 33.50 33.66 33.81 33.91 112 38.10 32.56 33.27 33.88 34.44 34.80 35.15 35.61 35.97 36.32 36.47 36.68 36.83 36.98 37.08 Inches Millimeters Note For metric tube sizes calculate the equivalent diameter in inches and use the nearest size cleaner. To convert metric to inches multiply millimeters x 0.03937. For example 20 mm 20 x 0.03937 0.7874 I.D. This tube size takes a Conco cleaner Type C3S for 78 O.D. x 19 BWG tube. Note Additional sizes and gauges available. C4S C3S C2X C3X C4SS BUS H XXL P U QTBXL 16 BWG 18 BWG 171921 BWG Type P C2S 20 BWG 22 BWG 114 16 0.065 1.120 1.250 17 0.058 1.134 1.250 18 0.049 1.152 1.250 19 0.042 1.166 1.250 20 0.035 1.180 1.250 21 0.032 1.186 1.250 22 0.028 1.194 78 16 0.065 0.745 0.875 17 0.058 0.759 0.875 18 0.049 0.777 0.875 19 0.042 0.791 0.875 20 0.035 0.805 0.875 21 0.032 0.811 0.875 22 0.028 0.819 1 16 0.065 0.870 1.000 17 0.058 0.884 1.000 18 0.049 0.902 1.000 19 0.042 0.916 1.000 20 0.035 0.930 1.000 21 0.032 0.936 1.000 22 0.028 0.944 118 16 0.065 0.995 1.125 17 0.058 1.009 1.125 18 0.049 1.027 1.125 19 0.042 1.041 1.125 20 0.035 1.055 1.125 21 0.032 1.061 1.125 22 0.028 1.069 34 16 0.065 0.620 0.750 17 0.058 0.634 0.750 18 0.049 0.652 0.750 19 0.042 0.666 0.750 20 0.035 0.680 0.750 21 0.032 0.686 0.750 22 0.028 0.694 58 16 0.065 0.495 0.625 17 0.058 0.509 0.625 18 0.049 0.527 0.625 19 0.042 0.541 0.625 20 0.035 0.555 0.625 21 0.032 0.561 0.625 22 0.028 0.569 O.D. BWG t I.D. CONCO FACILITIES AMERICAS Conco Services Corp. World Headquarters and Power Division 530 Jones Street Verona PA 15147-1121 USA Phone 1-412-828-1166 Fax 1-412-826-8255 infoconco.net www.conco.net Conco Services Corp. Leak Detection Division 7552 Rickenbacker Drive Gaithersburg MD 20879-4732 USA Phone 1-301-990-6623 Fax 1-301-948-6479 infoconco.net www.conco.net Conco Services Corp. Industrial DivisionTexas Operations 818West 13th Street Deer ParkTX 77536-3166 USA Phone 1-476-4447 Fax 1-281-476-5155 infoconco.net www.conco.net Conco Services Corp. Industrial Division Louisiana Operations 2930 South Ruby Avenue Gonzales LA 70737-5139 USA Phone 1-225-644-3956 Fax 1-225-644-3958 infoconco.net www.conco.net EUROPE Conco Systems SPRL Rue Rivelaine 423 1428 Lillois Belgium Phone 32 0 2-386-46-86 Fax 32 0 2-386-46-89 infoconcosystems.eu www.concosystems.eu ASIA PACIFIC Conco Systems Pty Ltd. P.O. Box 594 RaymondTerrace NSW 2324 Australia Phone 61 2 4987-7200 Fax 61 2 4987-7266 salesconcosystems.com.au www.concosystems.com.au GLOBAL DISTRIBUTORS ARGENTINA Grupo DSL Calle 158 n 1247 Berisso 1923-Buenos Aires-Argentina Phone 54 221 4699200 concodslsa.com.ar www.dslsa.com.ar BRAZIL Expander Manuteno Via das Magnolias 255 - MoinhoVelho Cotia SP Brazil Phone 55 011 4702-4702 Fax 55 011 4702-4702 expanderexpandermanutencao.com.br www.expandermanutencao.com.br CANADA TricanWell Services 1101-16 Ave Building B Nisku AlbertaT9E 0A8 Canada Phone 1 780 979 3025 Fax 1 780 955 2679 thughestrican.ca www.trican.ca CHILE Nexxo S.A. CASA MATRIZ Concn Parque Industrial Gulmu Lote 3A Camino Internacional Concn sn Chile Phone 56 32 2133200 Fax 56 32 2133222 infonexxo.cl www.nexxo.cl CHINA Lanbo Electrical Machines andToolsTechnology Co. Ltd. 159Tiandu Road Hefei Anhui China 230601 Mobil 86-13637066767 Phone 86-551-62884258 86-551-62876222 Fax 86-551-62884054 lanbohflanbo.com.cn infohflanbo.com.cn www.hflanbo.com.cn COLOMBIA Blastingmar S.A.S. Soledad Atlntico Calle 18 No 13-560 4242 Barranquilla Colombia Phone 57 5 3379090 Fax 57 5 3379091 webmasterblastingmar.com www.blastingmar.com COSTA RICA TyM Predictivo PO Box 341-2400 San Jos Costa Rica TeleFax 506 2270-6715 infotympredictivo.com www.tympredictivo.com INDONESIA PT Putra Artha Mandiri PAM Building JI.Tembesu No. 6132C 20 Ilir Palembang 30126 - Sumatera Selatan Indonesia Phone 62 711 352138 Fax 62 711 354925 salesputraarthamandiri.com www.putraarthamandiri.com INDIA Alpha Systems International H-132 SaritaVihar New Delhi 110076 India Phone 91-11-41025214 Phone 91-11-26947161 Mobile 91-98-10697603 Mlagrawal2002gmail.com ITALY R.M. Ponterosso Via delTrifoglio 17- 30175 Marghera VE Italy Phone 39 041 935 6766 Fax 39 041 926025 informponterosso.it www.rmponterosso.it JAPAN Himeji-EcoTech Ltd. 841-49 Koh Shirahamacho Himeji Hyogo 672-8023 Japan Phone 81 79 245 3332 Fax 81 79 245 6300 iwatahimeji-ecotec.com www.himeji-ecotec.com MALAYSIA TLG Engineering Trading SDN BHD No.12 JalanTSB 10Tmn. Industri Sg. Buloh Kota Damansara Selangor 47810 Phone 60 3 6156 8873 infotlg.com.my www.tlg.com.my MEXICO Liaison de Mexico S.A. de C.V. Av. Pena Guerra No. 539 San Nicolas de los Garza N.L. C.P. 66490 Phone 52 296 971-4849 52 81 8377-3615 Fax 52 81 8379-7360 ventasliaison.com www.liaison.com.mx PHILIPPINES Powerhaus Industrial 64 Aguirre Avenue PilarVillage PhaseV Las Pinas City MM Philippines 1740 Phone 63 2 801-9525 Fax 63 2 805-0357 rogerpisas-inc.com www.pisas-inc.com POLAND Conco East Sp. Zoo. ul. Pieciolinii 627 02-784Warszawa Poland Phone 48 022 643 25 77 Fax 48 022 641 61 13 infoconcoeast.pl www.concoeast.pl PUERTO RICO Serpaga Inc Industrial Sales Services PO Box 367307 San Juan PR 00936-7307 Phone 787 620-8785 Fax 787 790-6335 787 620-8786 salesserpaga.com www.serpagainc.com SINGAPORE Mun Siong Engineering Pte Ltd Address 35Tyuas Road JurongTown Singapore 638496 Phone 65 6411 6570 Fax 65 6862 0218 infomun-siong.com www.mun-siong.com SOUTH AFRICA Lesedi Nuclear Services EdisonWay CenturyWay Century City CapeTown South Africa Phone 27 21 525 1300 Fax 27 21 525 1333 enquirieslesedins.co.za www.lesedins.co.za SPAIN Areva NP Services Aznar Molina 1 Casa 3 Bajos 50002 Zaragoza Spain Phone 34 91 702 7163 Fax 34 91 700 0766 rrhhareva.com www.areva.com TRINIDAD andTOBAGO Cyrotec Ltd 44 Independence Avenue San Fernando TrinidadW.I. Phone 1 868-657-4373 1 868-297-9721 Fax 1 868-657-4880 24 HR 1 868-332-2492 290-9046 shahcyrotecltd.com www.cyrotecltd.com FL2016INT Copyright by Conco Services Corp. 2016